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A sterile, low pressure liquid nitrogen doser that provides rapid sterilization. Available in either wet steam or dry heat sterilization . Comes with frost-free operation, stainless steel 316L pharma-grade material construction. Equipped with single or redundant 0.2 micron gas filters for efficient dosing of aseptic filling lines, from low to high production line speeds.
Applications
Container Rigidity: enhance bottle or can’s strength and eliminate paneling especially in hot filling process
Container Light-weighting: reduce packaging cost and environmental carbon footprint
Oxygen Exclusion: Reduce residual oxygen in product headspace to prevent oxidation to the product
Extend Product Shelf Life: N2 in product packaging can extend product shelf life longer
Sterile and Low-Pressure Dosing | The Aseptic LN2 Doser offers aseptic and low-pressure liquid nitrogen dosing, making it ideal for a variety of industries, including pharmaceuticals, biotechnology, and food processing. |
Continuous Stream Dosing | Designed to run in a continuous dose mode, the Aseptic LN2 Doser provides a constant stream of liquid nitrogen for uninterrupted dosing operations, ensuring optimal efficiency. |
Precise Dosage Control | With an accuracy of ± 3% in dose weight, the system ensures consistent and precise dosing, reducing waste and improving overall product quality. |
Self-Monitoring and Alarm Outputs | The system features continuous self-monitoring, providing real-time data to operators and alerting them in case of any deviations or irregularities through alarm outputs and visual beacon indicators. |
User-Friendly PLC Platform | CSM Aseptic LN2 Doser is equipped with a Siemens S7-1200 PLC platform, offering intuitive and efficient control over the dosing process, ensuring ease of operation and quick setup. |
User Interface | The system is complemented with a Siemens 6″ color touchscreen, providing operators with a user-friendly and informative interface for convenient control and monitoring. |
Automatic sterilization & sanitization | All external surface The Aseptic system is equipped with steam, hot gas, chemical sterilization & sanitization process. The entire process steps are programmed with automatic sequence to ease the operation. The process data are logged, monitored and validated by proprietary algorithm to ensure compliance. |
Automatic CIP Protection | Ultra long life cycle dosing The Aseptic LN2 Doser is equipped with CIP ( Clean-in-Place) process. This feature prevents moisture from entering the dosing head, minimizing the risk of freeze-ups and ensuring a smooth and hassle-free cleaning process. The doser system is designed to withstand high-pressure washdowns and aggressive chemical cleanups, ensuring its longevity and reliability. |
Minimized Product Splash | Lowest dose pressure in its class, 0.3 psi |
Frost-free nozzle | Self-generating GN2 for dosing head blanketing |
Lowest LN2 losses | Proprietary vacuum insulation with lowest heat leak, faster capital pay back |
5 years vacuum warranty | Lowest cost of ownership |